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SilicaTrapp®

Two-stage reactive conditioning and fine filtration for silica reduction

Advanced Silica Removal

Transform reactive silica. Capture fine particles. Protect critical equipment.

SilicaTrapp® is a two-stage treatment process combining TrappSorb® reactive mineral media with Crystolite® fine filtration for the reduction of reactive and colloidal silica.

Elevated silica can limit reverse-osmosis recovery, reduce cooling-tower concentration cycles and produce hard, difficult-to-remove deposits in boilers and heat-transfer equipment. SilicaTrapp® first conditions the water using porous TrappSorb® beads containing high-purity magnesium and calcium oxides. The media increases pH and releases magnesium, creating conditions intended to convert part of the reactive silica into magnesium-containing silicate particles. A second Crystolite® filtration vessel then retains these reaction products, colloidal silica and other suspended solids. The brochure reports silica reduction of up to 70%, hardness reduction of up to 60% and turbidity reduction above 96%, depending on the water chemistry and operating conditions.

Reactive silica conversion / Submicron particle filtration

SilicaTrapp Introduction

One silica-control process.
Multiple high-demand applications.

SilicaTrapp® can be integrated into industrial pretreatment systems where silica limits water recovery, heat transfer or equipment reliability.

Reverse-Osmosis Pretreatment

Upstream silica and hardness reduction to prevent membrane scaling and allow higher water recovery.

Cooling-Tower Treatment

Increasing cooling-tower concentration cycles while preventing hard silica deposition on heat exchangers.

Steam and Process Boilers

Protecting high-pressure boiler tubes and steam-generating surfaces from tenacious silica scale.

Industrial Water Reuse

Conditioning reclaimed process streams to eliminate silica-related scaling in closed-loop systems.

Groundwater Treatment

Managing naturally high reactive and colloidal silica in deep well supplies and aquifers.

High-Purity Process Water

Reliable pretreatment for semiconductor, power generation and high-purity utilities.

Four treatment functions / Engineered into one process

Reactive silica conditioning (SILICA-REACT)

TrappSorb® modifies pH and mineral chemistry to promote the transformation or adsorption of selected dissolved-silica species.

Magnesium-silicate formation (MG-SILICATE)

Magnesium released by the reactive stage may combine with silica under suitable conditions to form less-soluble or particle-associated silicate phases.

Fine-particle filtration (CRYSTO-FINE)

Crystolite® retains reaction-generated particles, colloidal silica and turbidity in a backwashable granular media bed.

Downstream equipment protection (RO-PROTECT)

Reducing silica and suspended solids can help limit membrane fouling, hard deposits and silica-related operating restrictions.

Understanding silica speciation and removal

Silica exists in dissolved, polymerised, colloidal and particulate forms. Each form behaves differently, making complete water characterisation essential before treatment.

  • Dissolved Silica Speciation – At neutral pH, dissolved silica exists mainly as weakly ionised silicic acid ($Si(OH)_4 \rightleftharpoons H^+ + H_3SiO_4^-$); ionisation increases as pH rises.
  • Mineral-Media Hydration – TrappSorb® magnesium oxide reacts with water ($MgO + H_2O \rightarrow Mg(OH)_2$), increasing pH and contributing dissolved or surface magnesium.
  • Magnesium–Silica Interaction – Under suitable pH, concentration and contact time, magnesium and silicate species form adsorbed complexes or magnesium-silicate solids.
  • Solids Separation – Converted silica and colloidal particles are removed from the water via downstream Crystolite® filtration and periodic backwashing.
SilicaTrapp Science and Technology

Explore SilicaTrapp® science and applications

Loading Poster Library…
Understanding Silica in Water
July 2019

Understanding Silica in Water

Learn the differences between reactive, polymerised, colloidal and particulate silica.

The Two-Stage SilicaTrapp Process
July 2019

The Two-Stage SilicaTrapp® Process

Reactive TrappSorb® conditioning followed by Crystolite® fine filtration.

Magnesium Silica Chemistry
July 2019

Magnesium–Silica Chemistry

How pH and magnesium influence silica adsorption and mineral formation.

Silica Scale in RO Systems
July 2019

Silica Scale in RO Systems

Understanding membrane fouling, recovery limitations and concentrate saturation.

Cooling Tower Silica Control
July 2019

Cooling-Tower Silica Control

Increasing concentration-cycle potential while reducing hard silica deposits.

Boiler Silica Management
July 2019

Boiler Silica Management

Protecting heat-transfer surfaces and controlling silica carryover risk.

Crystolite Fine Filtration
July 2019

Crystolite® Fine Filtration

Removing reaction-generated particles, colloidal silica and turbidity.

Monitoring Silica Removal
July 2019

Monitoring Silica Removal

Essential testing for silica speciation, pH, hardness, turbidity and breakthrough.

Frequently
Asked Questions

Essential information about SilicaTrapp® design, operation and silica-removal performance.

Contact Support
What is SilicaTrapp®?
SilicaTrapp® is a two-stage process combining TrappSorb® reactive mineral media with Crystolite® fine filtration.
Which forms of silica can it remove?
The process is intended to reduce reactive and colloidal silica. Performance differs for monomeric, polymerised, colloidal and particulate forms.
How does TrappSorb® treat silica?
TrappSorb® increases pH and provides magnesium-containing reactive surfaces. This can promote silica adsorption or the formation of magnesium-silicate particles.
Why is Crystolite® required?
Crystolite® removes generated silicate particles, colloidal material and other suspended solids from the conditioned water.
Can SilicaTrapp® remove 70% of silica?
The brochure reports removal of up to 70%. Actual performance depends on silica speciation, pH, magnesium, hardness, alkalinity, temperature and contact time.
Does it reduce hardness?
The brochure reports hardness reduction of up to 60%, probably through pH-driven mineral precipitation. This must be confirmed for each source water.
Is it suitable before reverse osmosis?
Yes, it is intended as an RO pretreatment option. Final pH, turbidity, SDI and residual precipitation potential must be controlled before membrane entry.
Why might final pH correction be necessary?
The brochure reports an outlet pH of 9–11. Many membrane, process, potable and discharge applications require a lower or more tightly controlled pH.
How often should Crystolite® be backwashed?
Approximately every 24–72 hours, or when differential pressure exceeds the validated limit.
When should TrappSorb® be replenished?
The brochure recommends refill after 30–40% of the initial media volume has been consumed, commonly within about 12 months. Actual timing depends on loading.
Can the media be cleaned?
The brochure recommends a 1% OXYDES-P cleaning solution when performance declines. Cleaning must follow an approved safety, rinsing and waste-disposal procedure.
What parameters should be monitored?
Monitor reactive silica, colloidal silica, total silica, pH, magnesium, calcium, hardness, alkalinity, turbidity, SDI, temperature, flow and differential pressure.

Get a silica-removal solution

Reliable silica control begins with complete water speciation.

Send us your water characteristics (reactive and colloidal silica, hardness, pH, flow rates) and system objectives. Our specialists will help evaluate SilicaTrapp® for your industrial pretreatment or RO application.

Two-Stage Silica Reduction for High-Performance Water Systems

Water treatment facility overview